Cut chart
Hypertherm HPR400XD cut chart: cutting speeds and pierce delays by thickness
The values below come from the HPR400XD Auto Gas Instruction Manual 806160 rev 6: for each thickness, the chart's best-quality speed and pierce delay at the highest amperage the chart lists for it, on oxygen for mild steel and on nitrogen for stainless and aluminium where the system offers them. The inch table is the chart's own, not a conversion.
These are the maker's figures for a new, well-set machine at its recommended settings. Your machine may cut slower with worn consumables, or faster when the edge allows it. A starting point, not a quote.
In Nest&Quote a machine's speed table is filled from this chart in one click, each row with its source, for you to check and correct. The cut time and the price then come from your own rows, and real run times adjust the rest.
Use these speeds in Nest&QuoteCut-time calculator
Metric chart
| Thickness | Cutting speed | Pierce | Chart row |
|---|---|---|---|
| 0.5 mm · 0.02 in | 5.355 m/min · 210.8 in/min | 0.1 s | 30 A, O2 plasma / O2 shield · p.144 |
| 0.8 mm · 0.031 in | 6.5 m/min · 255.9 in/min | 0 s | 50 A, O2 plasma / O2 shield · p.145 |
| 1 mm · 0.039 in | 5 m/min · 196.9 in/min | 0 s | 50 A, O2 plasma / O2 shield · p.145 |
| 1.2 mm · 0.047 in | 4.15 m/min · 163.4 in/min | 0 s | 50 A, O2 plasma / O2 shield · p.145 |
| 1.5 mm · 0.059 in | 3.2 m/min · 126 in/min | 0 s | 50 A, O2 plasma / O2 shield · p.145 |
| 2 mm · 0.079 in | 9.81 m/min · 386.2 in/min | 0.1 s | 80 A, O2 plasma / Air shield · p.146 |
| 2.5 mm · 0.098 in | 7.98 m/min · 314.2 in/min | 0.1 s | 80 A, O2 plasma / Air shield · p.146 |
| 3 mm · 0.118 in | 6.505 m/min · 256.1 in/min | 0.1 s | 130 A, O2 plasma / Air shield · p.149 |
| 4 mm · 0.157 in | 5.55 m/min · 218.5 in/min | 0.2 s | 130 A, O2 plasma / Air shield · p.149 |
| 5 mm · 0.197 in | 5.7 m/min · 224.4 in/min | 0.2 s | 200 A, O2 plasma / Air shield · p.152 |
| 6 mm · 0.236 in | 6.5 m/min · 255.9 in/min | 0.3 s | 260 A, O2 plasma / Air shield · p.155 |
| 7 mm · 0.276 in | 0.78 m/min · 30.7 in/min | 0.5 s | 50 A, O2 plasma / O2 shield · p.145 |
| 8 mm · 0.315 in | 5.47 m/min · 215.4 in/min | 0.3 s | 260 A, O2 plasma / Air shield · p.155 |
| 10 mm · 0.394 in | 4.44 m/min · 174.8 in/min | 0.3 s | 260 A, O2 plasma / Air shield · p.155 |
| 12 mm · 0.472 in | 4.43 m/min · 174.4 in/min | 0.4 s | 400 A, O2 plasma / Air shield · p.159 |
| 15 mm · 0.591 in | 3.95 m/min · 155.5 in/min | 0.5 s | 400 A, O2 plasma / Air shield · p.159 |
| 20 mm · 0.787 in | 2.805 m/min · 110.4 in/min | 0.7 s | 400 A, O2 plasma / Air shield · p.159 |
| 22 mm · 0.866 in | 2.54 m/min · 100 in/min | 0.8 s | 400 A, O2 plasma / Air shield · p.159 |
| 25 mm · 0.984 in | 2.21 m/min · 87 in/min | 0.9 s | 400 A, O2 plasma / Air shield · p.159 |
| 28 mm · 1.102 in | 1.445 m/min · 56.9 in/min | 0.9 s | 260 A, O2 plasma / Air shield · p.155 |
| 30 mm · 1.181 in | 1.79 m/min · 70.5 in/min | 1.1 s | 400 A, O2 plasma / Air shield · p.159 |
| 32 mm · 1.26 in | 1.135 m/min · 44.7 in/min | 1 s | 260 A, O2 plasma / Air shield · p.155 |
| 38 mm · 1.496 in | 0.895 m/min · 35.2 in/min | – | 260 A, O2 plasma / Air shield · p.155 |
| 40 mm · 1.575 in | 1.16 m/min · 45.7 in/min | 1.9 s | 400 A, O2 plasma / Air shield · p.159 |
| 44 mm · 1.732 in | 0.58 m/min · 22.8 in/min | – | 260 A, O2 plasma / Air shield · p.155 |
| 50 mm · 1.969 in | 0.795 m/min · 31.3 in/min | 5.2 s | 400 A, O2 plasma / Air shield · p.159 |
| 58 mm · 2.283 in | 0.29 m/min · 11.4 in/min | – | 260 A, O2 plasma / Air shield · p.155 |
| 60 mm · 2.362 in | 0.58 m/min · 22.8 in/min | – | 400 A, O2 plasma / Air shield · p.159 |
| 64 mm · 2.52 in | 0.195 m/min · 7.7 in/min | – | 260 A, O2 plasma / Air shield · p.155 |
| 70 mm · 2.756 in | 0.38 m/min · 15 in/min | – | 400 A, O2 plasma / Air shield · p.159 |
| 80 mm · 3.15 in | 0.18 m/min · 7.1 in/min | – | 400 A, O2 plasma / Air shield · p.159 |
| Thickness | Cutting speed | Pierce | Chart row |
|---|---|---|---|
| 0.8 mm · 0.031 in | 6.38 m/min · 251.2 in/min | 0 s | 45 A, N2 plasma / N2 shield · p.162 |
| 1 mm · 0.039 in | 5.88 m/min · 231.5 in/min | 0.1 s | 45 A, N2 plasma / N2 shield · p.162 |
| 1.2 mm · 0.047 in | 5.38 m/min · 211.8 in/min | 0.2 s | 45 A, N2 plasma / N2 shield · p.162 |
| 1.5 mm · 0.059 in | 4.63 m/min · 182.3 in/min | 0.2 s | 45 A, N2 plasma / N2 shield · p.162 |
| 2 mm · 0.079 in | 3.935 m/min · 154.9 in/min | 0.2 s | 45 A, N2 plasma / N2 shield · p.162 |
| 2.5 mm · 0.098 in | 3.27 m/min · 128.7 in/min | 0.2 s | 45 A, N2 plasma / N2 shield · p.162 |
| 3 mm · 0.118 in | 2.55 m/min · 100.4 in/min | 0.3 s | 45 A, N2 plasma / N2 shield · p.162 |
| 4 mm · 0.157 in | 1.58 m/min · 62.2 in/min | 0.3 s | 45 A, N2 plasma / N2 shield · p.162 |
| 5 mm · 0.197 in | 1.7 m/min · 66.9 in/min | 0.3 s | 80 A, F5 plasma / N2 shield · p.165 |
| 6 mm · 0.236 in | 1.96 m/min · 77.2 in/min | 0.3 s | 130 A, N2 plasma / N2 shield · p.166 |
| 8 mm · 0.315 in | 3 m/min · 118.1 in/min | 0.4 s | 200 A, N2 plasma / N2 shield · p.172 |
| 10 mm · 0.394 in | 2.7 m/min · 106.3 in/min | 0.5 s | 200 A, N2 plasma / N2 shield · p.172 |
| 12 mm · 0.472 in | 2.4 m/min · 94.5 in/min | 0.6 s | 200 A, N2 plasma / N2 shield · p.172 |
| 15 mm · 0.591 in | 1.8 m/min · 70.9 in/min | 0.8 s | 200 A, N2 plasma / N2 shield · p.172 |
| 20 mm · 0.787 in | 1 m/min · 39.4 in/min | 1 s | 200 A, N2 plasma / N2 shield · p.172 |
| 25 mm · 0.984 in | 1.94 m/min · 76.4 in/min | 0.6 s | 400 A, N2 plasma / Air shield · p.181 |
| 30 mm · 1.181 in | 1.45 m/min · 57.1 in/min | 0.8 s | 400 A, N2 plasma / Air shield · p.181 |
| 32 mm · 1.26 in | 0.875 m/min · 34.4 in/min | 1 s | 260 A, N2 plasma / Air shield · p.175 |
| 38 mm · 1.496 in | 0.515 m/min · 20.3 in/min | – | 260 A, N2 plasma / Air shield · p.175 |
| 40 mm · 1.575 in | 0.57 m/min · 22.4 in/min | – | 400 A, N2 plasma / Air shield · p.181 |
| 44 mm · 1.732 in | 0.365 m/min · 14.4 in/min | – | 260 A, N2 plasma / Air shield · p.175 |
| 45 mm · 1.772 in | 0.43 m/min · 16.9 in/min | – | 400 A, N2 plasma / Air shield · p.181 |
| 50 mm · 1.969 in | 0.18 m/min · 7.1 in/min | – | 260 A, N2 plasma / Air shield · p.175 |
| 60 mm · 2.362 in | 0.41 m/min · 16.1 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.183 |
| 70 mm · 2.756 in | 0.31 m/min · 12.2 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.183 |
| 80 mm · 3.15 in | 0.18 m/min · 7.1 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.183 |
| Thickness | Cutting speed | Pierce | Chart row |
|---|---|---|---|
| 1.2 mm · 0.047 in | 4.75 m/min · 187 in/min | 0.2 s | 45 A, Air plasma / Air shield · p.188 |
| 1.5 mm · 0.059 in | 4.16 m/min · 163.8 in/min | 0.2 s | 45 A, Air plasma / Air shield · p.188 |
| 2 mm · 0.079 in | 3.865 m/min · 152.2 in/min | 0.2 s | 45 A, Air plasma / Air shield · p.188 |
| 2.5 mm · 0.098 in | 3.675 m/min · 144.7 in/min | 0.2 s | 45 A, Air plasma / Air shield · p.188 |
| 3 mm · 0.118 in | 2.85 m/min · 112.2 in/min | 0.2 s | 45 A, Air plasma / Air shield · p.188 |
| 4 mm · 0.157 in | 2.66 m/min · 104.7 in/min | 0.3 s | 45 A, Air plasma / Air shield · p.188 |
| 6 mm · 0.236 in | 7.9 m/min · 311 in/min | 0.2 s | 260 A, N2 plasma / Air shield · p.195 |
| 8 mm · 0.315 in | 6 m/min · 236.2 in/min | 0.3 s | 200 A, N2 plasma / N2 shield · p.192 |
| 10 mm · 0.394 in | 4.75 m/min · 187 in/min | 0.4 s | 200 A, N2 plasma / N2 shield · p.192 |
| 12 mm · 0.472 in | 3.5 m/min · 137.8 in/min | 0.5 s | 200 A, N2 plasma / N2 shield · p.192 |
| 15 mm · 0.591 in | 2.35 m/min · 92.5 in/min | 0.6 s | 200 A, N2 plasma / N2 shield · p.192 |
| 20 mm · 0.787 in | 1 m/min · 39.4 in/min | 0.8 s | 200 A, N2 plasma / N2 shield · p.192 |
| 25 mm · 0.984 in | 1.85 m/min · 72.8 in/min | 0.7 s | 400 A, N2 plasma / Air shield · p.197 |
| 30 mm · 1.181 in | 1.41 m/min · 55.5 in/min | – | 400 A, N2 plasma / Air shield · p.197 |
| 32 mm · 1.26 in | 0.94 m/min · 37 in/min | – | 260 A, N2 plasma / Air shield · p.195 |
| 38 mm · 1.496 in | 0.52 m/min · 20.5 in/min | – | 260 A, N2 plasma / Air shield · p.195 |
| 40 mm · 1.575 in | 0.81 m/min · 31.9 in/min | – | 400 A, N2 plasma / Air shield · p.197 |
| 44 mm · 1.732 in | 0.32 m/min · 12.6 in/min | – | 260 A, N2 plasma / Air shield · p.195 |
| 50 mm · 1.969 in | 0.41 m/min · 16.1 in/min | – | 400 A, N2 plasma / Air shield · p.197 |
| 60 mm · 2.362 in | 0.45 m/min · 17.7 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.199 |
| 70 mm · 2.756 in | 0.31 m/min · 12.2 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.199 |
| 80 mm · 3.15 in | 0.21 m/min · 8.3 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.199 |
The chart's inch table
| Thickness | Cutting speed | Pierce | Chart row |
|---|---|---|---|
| 0.46 mm · 0.018 in | 5.461 m/min · 215 in/min | 0.1 s | 30 A, O2 plasma / O2 shield · p.144 |
| 0.61 mm · 0.024 in | 5.08 m/min · 200 in/min | 0.1 s | 30 A, O2 plasma / O2 shield · p.144 |
| 0.76 mm · 0.03 in | 6.858 m/min · 270 in/min | 0 s | 50 A, O2 plasma / O2 shield · p.145 |
| 0.91 mm · 0.036 in | 5.334 m/min · 210 in/min | 0 s | 50 A, O2 plasma / O2 shield · p.145 |
| 1.22 mm · 0.048 in | 4.064 m/min · 160 in/min | 0 s | 50 A, O2 plasma / O2 shield · p.145 |
| 1.52 mm · 0.06 in | 3.175 m/min · 125 in/min | 0 s | 50 A, O2 plasma / O2 shield · p.145 |
| 1.91 mm · 0.075 in | 10.16 m/min · 400 in/min | 0.1 s | 80 A, O2 plasma / Air shield · p.146 |
| 2.67 mm · 0.105 in | 7.366 m/min · 290 in/min | 0.1 s | 80 A, O2 plasma / Air shield · p.146 |
| 3.43 mm · 0.135 in | 6.096 m/min · 240 in/min | 0.1 s | 130 A, O2 plasma / Air shield · p.149 |
| 4.76 mm · 0.187 in | 5.842 m/min · 230 in/min | 0.2 s | 200 A, O2 plasma / Air shield · p.152 |
| 6.35 mm · 0.25 in | 6.223 m/min · 245 in/min | 0.3 s | 260 A, O2 plasma / Air shield · p.155 |
| 7.94 mm · 0.313 in | 5.461 m/min · 215 in/min | 0.3 s | 260 A, O2 plasma / Air shield · p.155 |
| 9.53 mm · 0.375 in | 4.572 m/min · 180 in/min | 0.3 s | 260 A, O2 plasma / Air shield · p.155 |
| 12.7 mm · 0.5 in | 4.318 m/min · 170 in/min | 0.4 s | 400 A, O2 plasma / Air shield · p.159 |
| 15.88 mm · 0.625 in | 3.81 m/min · 150 in/min | 0.5 s | 400 A, O2 plasma / Air shield · p.159 |
| 19.05 mm · 0.75 in | 2.921 m/min · 115 in/min | 0.6 s | 400 A, O2 plasma / Air shield · p.159 |
| 22.23 mm · 0.875 in | 2.54 m/min · 100 in/min | 0.8 s | 400 A, O2 plasma / Air shield · p.159 |
| 25.4 mm · 1 in | 2.159 m/min · 85 in/min | 0.9 s | 400 A, O2 plasma / Air shield · p.159 |
| 28.58 mm · 1.125 in | 1.397 m/min · 55 in/min | 0.9 s | 260 A, O2 plasma / Air shield · p.155 |
| 31.75 mm · 1.25 in | 1.651 m/min · 65 in/min | 1.2 s | 400 A, O2 plasma / Air shield · p.159 |
| 38.1 mm · 1.5 in | 1.219 m/min · 48 in/min | 1.6 s | 400 A, O2 plasma / Air shield · p.159 |
| 44.45 mm · 1.75 in | 1.016 m/min · 40 in/min | 2.5 s | 400 A, O2 plasma / Air shield · p.159 |
| 50.8 mm · 2 in | 0.762 m/min · 30 in/min | 5.5 s | 400 A, O2 plasma / Air shield · p.159 |
| 57.15 mm · 2.25 in | 0.635 m/min · 25 in/min | – | 400 A, O2 plasma / Air shield · p.159 |
| 63.5 mm · 2.5 in | 0.508 m/min · 20 in/min | – | 400 A, O2 plasma / Air shield · p.159 |
| 76.2 mm · 3 in | 0.254 m/min · 10 in/min | – | 400 A, O2 plasma / Air shield · p.159 |
| Thickness | Cutting speed | Pierce | Chart row |
|---|---|---|---|
| 0.91 mm · 0.036 in | 6.096 m/min · 240 in/min | 0 s | 45 A, N2 plasma / N2 shield · p.162 |
| 1.22 mm · 0.048 in | 5.334 m/min · 210 in/min | 0.1 s | 45 A, N2 plasma / N2 shield · p.162 |
| 1.52 mm · 0.06 in | 4.572 m/min · 180 in/min | 0.2 s | 45 A, N2 plasma / N2 shield · p.162 |
| 1.91 mm · 0.075 in | 4.064 m/min · 160 in/min | 0.2 s | 45 A, N2 plasma / N2 shield · p.162 |
| 2.67 mm · 0.105 in | 3.048 m/min · 120 in/min | 0.2 s | 45 A, N2 plasma / N2 shield · p.162 |
| 3.43 mm · 0.135 in | 1.905 m/min · 75 in/min | 0.3 s | 45 A, N2 plasma / N2 shield · p.162 |
| 4.76 mm · 0.187 in | 1.524 m/min · 60 in/min | 0.3 s | 80 A, F5 plasma / N2 shield · p.165 |
| 6.35 mm · 0.25 in | 1.905 m/min · 75 in/min | 0.3 s | 130 A, N2 plasma / N2 shield · p.166 |
| 7.94 mm · 0.313 in | 2.997 m/min · 118 in/min | 0.4 s | 200 A, N2 plasma / N2 shield · p.172 |
| 9.53 mm · 0.375 in | 2.794 m/min · 110 in/min | 0.5 s | 200 A, N2 plasma / N2 shield · p.172 |
| 12.7 mm · 0.5 in | 2.286 m/min · 90 in/min | 0.6 s | 200 A, N2 plasma / N2 shield · p.172 |
| 15.88 mm · 0.625 in | 1.651 m/min · 65 in/min | 0.8 s | 200 A, N2 plasma / N2 shield · p.172 |
| 19.05 mm · 0.75 in | 1.143 m/min · 45 in/min | 1 s | 200 A, N2 plasma / N2 shield · p.172 |
| 25.4 mm · 1 in | 1.905 m/min · 75 in/min | 0.6 s | 400 A, N2 plasma / Air shield · p.181 |
| 31.75 mm · 1.25 in | 1.27 m/min · 50 in/min | 0.8 s | 400 A, N2 plasma / Air shield · p.181 |
| 38.1 mm · 1.5 in | 0.635 m/min · 25 in/min | – | 400 A, N2 plasma / Air shield · p.181 |
| 44.45 mm · 1.75 in | 0.432 m/min · 17 in/min | – | 400 A, N2 plasma / Air shield · p.181 |
| 50.8 mm · 2 in | 0.152 m/min · 6 in/min | – | 260 A, N2 plasma / Air shield · p.175 |
| 57.15 mm · 2.25 in | 0.432 m/min · 17 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.183 |
| 63.5 mm · 2.5 in | 0.381 m/min · 15 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.183 |
| 76.2 mm · 3 in | 0.254 m/min · 10 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.183 |
| Thickness | Cutting speed | Pierce | Chart row |
|---|---|---|---|
| 1.02 mm · 0.04 in | 5.588 m/min · 220 in/min | 0.2 s | 45 A, Air plasma / Air shield · p.188 |
| 1.3 mm · 0.051 in | 4.318 m/min · 170 in/min | 0.2 s | 45 A, Air plasma / Air shield · p.188 |
| 1.63 mm · 0.064 in | 4.064 m/min · 160 in/min | 0.2 s | 45 A, Air plasma / Air shield · p.188 |
| 2.59 mm · 0.102 in | 3.556 m/min · 140 in/min | 0.2 s | 45 A, Air plasma / Air shield · p.188 |
| 3.18 mm · 0.125 in | 2.794 m/min · 110 in/min | 0.3 s | 45 A, Air plasma / Air shield · p.188 |
| 4.76 mm · 0.187 in | 2.286 m/min · 90 in/min | 0.4 s | 45 A, Air plasma / Air shield · p.188 |
| 6.35 mm · 0.25 in | 7.62 m/min · 300 in/min | 0.2 s | 260 A, N2 plasma / Air shield · p.195 |
| 7.94 mm · 0.313 in | 5.994 m/min · 236 in/min | 0.3 s | 200 A, N2 plasma / N2 shield · p.192 |
| 9.53 mm · 0.375 in | 5.08 m/min · 200 in/min | 0.4 s | 200 A, N2 plasma / N2 shield · p.192 |
| 12.7 mm · 0.5 in | 3.048 m/min · 120 in/min | 0.5 s | 200 A, N2 plasma / N2 shield · p.192 |
| 15.88 mm · 0.625 in | 2.032 m/min · 80 in/min | 0.6 s | 200 A, N2 plasma / N2 shield · p.192 |
| 19.05 mm · 0.75 in | 1.27 m/min · 50 in/min | 0.8 s | 200 A, N2 plasma / N2 shield · p.192 |
| 25.4 mm · 1 in | 1.778 m/min · 70 in/min | 0.7 s | 400 A, N2 plasma / Air shield · p.197 |
| 31.75 mm · 1.25 in | 1.27 m/min · 50 in/min | – | 400 A, N2 plasma / Air shield · p.197 |
| 38.1 mm · 1.5 in | 0.889 m/min · 35 in/min | – | 400 A, N2 plasma / Air shield · p.197 |
| 44.45 mm · 1.75 in | 0.635 m/min · 25 in/min | – | 400 A, N2 plasma / Air shield · p.197 |
| 50.8 mm · 2 in | 0.406 m/min · 16 in/min | – | 400 A, N2 plasma / Air shield · p.197 |
| 57.15 mm · 2.25 in | 0.508 m/min · 20 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.199 |
| 63.5 mm · 2.5 in | 0.381 m/min · 15 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.199 |
| 76.2 mm · 3 in | 0.254 m/min · 10 in/min | – | 400 A, H35 and N2 (mixed) plasma / N2 shield · p.199 |
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